Selecting a dosing tank does not mean just buying a tank with the necessary capacity. The tanks have to work in combination with other components, including chemicals, pumps, pipelines, mixers, etc. The selection of an inappropriate material or type of construction can influence the dosing process and maintenance of the equipment. This is why companies have to consider their requirements before contacting FRP Dosing Tank Manufacturers.
Start With the Chemical You Need to Handle
The primary question is as follows: What will the tank contain?
Acids, alkalis, disinfectants, coagulants, and other process chemicals can have very different characteristics. Start with the chemical you need to handle.
FRP is commonly applied in industrial processes because of its excellent corrosion resistance. However, a choice of the resin system and tank construction has to be made according to the particular chemical, concentration, temperature and working conditions.
A professional manufacturer will always ask you for more information about the chemical rather than provide you with a standard tank.
Consider the Dosing Cycle Capacity
Tank capacity is another criterion. A continuously working plant needs a different solution than batch preparation of chemical solutions.
For instance, if the chemical solution is produced several times per day, the tank should have sufficient working volume to conduct the full cycle of dosing without any extra storage. However, choosing an unnecessarily large tank will take up space and may not even prove cost-effective.
It is necessary to consider daily consumption of chemicals, concentration of the solution, frequency of filling, available installation space, and operating reserve in advance.
Consider the Installation Environment for the Tank
FRP dosing tanks may be installed indoors, outdoors, or in a specially created treatment room, and each setting presents particular design considerations. Experienced FRP Dosing tank Manufacturers can assess the installation environment and recommend a suitable tank configuration.
- Outdoor installation may require consideration of issues such as the effects of sunlight and weather, structural supports, etc.
- Indoor installation may have severe restrictions in terms of space.
- The position of pumps, pipelines, mixers, valves, and access for maintenance should also be considered in the process of designing.
Custom fabrication makes a huge difference here. Instead of trying to squeeze a standard tank into the existing arrangement of the plant, it is possible to tailor the tank according to the space and process requirements.
Don’t Forget about the Supporting Parts
A dosing tank is usually not a stand-alone unit. It requires other equipment to perform properly.
Depending upon the application, the configuration can have a mixer, level indicator, inlet/outlet connections, drainage facilities, dosing pump connections, inspection facility, and proper safety provisions as well. Proper planning at the design stage will help to ease out the installation and future maintenance work.
For this reason, it is better to discuss the entire process with the manufacturer rather than ordering the tank purely based on its capacity.
Importance of Choosing the Right Manufacturer
Choosing the appropriate manufacturer is not simply a matter of manufacturing FRP tanks. It means that the manufacturer should know about the chemical application, operating conditions, size, fittings, and installation before completing the design process.
M/S Ghaziabad FRP Engineering designs and fabricates chemical dosing tanks in various capacities. Our chemical dosing tank capacity ranges from 0.5 m3 to 100 m3. The present information about the company also gives an idea about the use of FRP material for the handling and dosing of chemicals.
When comparing FRP Dosing Tank Manufacturers, consider application knowledge and customised design over price alone.
Looking for a dosing tank that can meet your FRP dosing needs? Consult M/S Ghaziabad FRP Engineering for designing the appropriate tank in accordance with your application requirements and capacities.
Frequently Asked Questions about FRP dosing tanks
A dosing tank made of FRP material is used for preparing, mixing, holding, or supplying chemical solutions in an industrial dosing system. It is mostly used in cases of applications related to water treatment, wastewater treatment and chemical processes.
Factors such as chemical consumption rate, solution concentration, dosing interval, batch size, replenishment schedule and space availability can be taken into account while selecting the working capacity of a dosing tank.
FRP materials are known for their corrosion resistance and are therefore widely used in chemical handling applications. But chemical compatibility should always be checked according to the chemical, concentration, temperature and resin system.
Yes, depending on the application and space availability, the size, openings and other specifications of the dosing tank can be customised.